Mini-Machines 101 (Mill) [6 DVDs]

by Nguyen Trung Hoa Sun 22 Aug 2010, 7:09 am

Mini-Machines 101 (Mill) [6 DVDs]
English | ISO | 20.4Gb
Genre: eLearning

Milling how-to video: Mini-Machines 101 (Mill) by Lex Liberato 5_bulb Review this video!
Mini-Machines 101 (Mill-1): Mini Mill Basics, Clamping & Fixtures
This video discusses and illustrates the basics of the mini mill, starting with the terminology that one needs to communicate successfully with other machinists, all the way through to specialized fixtures and bedplates designed to make multi-part production faster and more accurate. With liberal use of animations, illustrations and actual on-screen setups, the information is clearly presented and easily understood. The DVD chapter format makes it easy to go back and review sections over again.
Topics covered are: Terminology and nomenclature, tools and equipment, basic principles of clamping, squaring (aligning) the stock, squaring round stock, setting up and tramming the screwless vise, bedplates and specialized fixtures. Also included is a short section on general shop safety.
(about 50 minutes)

Mini-Machines 101 (Mill-2): Edgefinding & Location
This video demonstrates the many uses of the common edge finder and wiggler, explaining not just the how, but also the why, with detailed camera work, animations and charts that'll have even the novice quickly getting precision results.
Topics covered are: Finding the edge with the wiggler and edge finder, locating points on X-Y coordinates, locating the center of a hole or bore, finding the center and edge of a shaft, laying out your work with metal dye or CAD printouts, using the wiggler's needle tool to square the workpiece and locate existing lines and coordinates. Also included is a short section on general shop safety.
(about 43 minutes)

Mini-Machines 101 (Mill-3): Precision Drilling, Reaming & Tapping
Mini-Machines 101: Precision Drilling, Reaming & Tapping by SwarfRat Enterprises, LLC.
This video shows you how to drill and ream for precision press and slip fits, as well as how to tap accurate threads, and plunge mill flat-bottomed recesses for fastener counter bores.
It also introduces the spindle and tapers, collets and tool holders, as well as all sorts of regular and specialized drill bits, reamers and taps.
Learn to use the telescoping gauge and outside micrometer for precise bore measurements, and how to use a dial indicator in conjunction with a wiggler for close tolerance work.
Topics covered are: Using a wiggler and dial indicator for backlash removal, using telescoping gauges and a micrometer to measure holes, drilling, reaming and tapping tools, drilling and reaming, tapping threads manually, plunge milling counter bores. Also included is a short section on general shop safety.
(about 55 minutes)

Mini-Machines 101 (Mill-4): The Boring Head: Bores, Arcs, Saddles & More
Mini-Machines 101 video shows you how to use the boring head, not only to accurately enlarge holes and cut bores for your projects, but also how to use the tool in non--centered operations, such as truing up elliptical holes and cutting arcs into flat stock, as well as cutting saddles into round stock.
This tool has a much wider range of uses than you might imagine!
Topics covered are: Introduction and safety, Centered operations theory and practice, Non-centered setup, cutting a saddle in round stock and alternate uses.
(about 45 minutes)

Mini-Machines 101 (Mill-5): Teardown, Tuning & Tramming
This video guides you step-by-step through a complete disassembly and reassembly of ALL three axes of the mini mill. It shows you how to adjust the gibs to remove play and yet allow free movement of the mill bed and spindle head.
Learn how to adjust the hand wheel assemblies to remove unnecessary backlash, and to align the X- & Y-axis screws with their respective nuts so as to avoid binding during table travel.
See the easy way to tram your mill spindle to closer than 0.001" in all three axes.
This volume is jam-packed with easy-to-follow practical information that is absolutely necessary if you intend to make precision parts!
(about 55 minutes)

Mini-Machines 101 (Mill-6): Basics, Milling, Flycutting & Dovetailing
This video will help you make clean and precise cuts on your workpiece.
Some of the topics on this video include: Conventional vs. climb milling and the uses of each; End mills, special cutters and nomenclature; Different methods for setting the Z-axis starting point for accurate machining; Squaring the workpiece and strategies for holding un-square stock; Finishing, deburring and breaking corners; Using single-point flycutters to create flawless finishes, Deburring and setting up workpieces for close-tolerance breaking of corners and chamfering; Milling deep features; Setting up and cutting dovetails; Finding the center of a hole or bore using a test indicator and using a co-axial indicator.
Also included is a short section on general shop safety.
(about 60 minutes)

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